RMG Xpress Insights by Sohel

Denim Washing: A Buyer's Introduction

86 slides · eleven sections · for buyers, merchandisers and product developers · DOI 10.5281/zenodo.22930682
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Slide 1 of 86: A Buyer's Introduction
Slide 2 of 86: What you will be able to do after this session
Slide 3 of 86: The five questions to ask about any wash
Slide 4 of 86: Denim basics
Slide 5 of 86: What denim is
Slide 6 of 86: Indigo and ring dyeing: why denim fades
Slide 7 of 86: Black and sulphur denim behaves differently
Slide 8 of 86: Weight, construction and stretch
Slide 9 of 86: From fabric to finished garment
Slide 10 of 86: Why the same wash looks different on different fabrics
Slide 11 of 86: Twelve words you need on day one
Slide 12 of 86: Washing fundamentals
Slide 13 of 86: What garment washing actually does
Slide 14 of 86: The map: wet, dry and advanced
Slide 15 of 86: Wash type or wash effect?
Slide 16 of 86: A standard wash cycle, step by step
Slide 17 of 86: Machines, load size and why bulk differs from sample
Slide 18 of 86: Why a recipe does not transfer between factories
Slide 19 of 86: Wet processes
Slide 20 of 86: Rinse wash
Slide 21 of 86: Enzyme wash
Slide 22 of 86: How enzyme washing actually works
Slide 23 of 86: Stone wash
Slide 24 of 86: Bleach wash
Slide 25 of 86: Acid wash
Slide 26 of 86: Neutralisation is not optional
Slide 27 of 86: One family, three names
Slide 28 of 86: Vintage wash
Slide 29 of 86: Shade words are not washes
Slide 30 of 86: Tinting and overdye
Slide 31 of 86: Garment dyeing
Slide 32 of 86: Cold dyeing
Slide 33 of 86: Dip dyeing and gradient effects
Slide 34 of 86: Tie dye and tie bleach
Slide 35 of 86: Dischargeable dyeing
Slide 36 of 86: Wet processes at a glance
Slide 37 of 86: Dry and localised processes
Slide 38 of 86: Whiskering
Slide 39 of 86: Hand sanding and scraping
Slide 40 of 86: Grinding and edge abrasion
Slide 41 of 86: Destroy, rip and repair
Slide 42 of 86: PP spray and PP rubbing
Slide 43 of 86: PP spray is now a compliance question
Slide 44 of 86: Tagging, pigment spray and drop
Slide 45 of 86: Pigment application, step by step
Slide 46 of 86: Resin, 3D crinkle and permanent creases
Slide 47 of 86: Dry processes at a glance
Slide 48 of 86: Advanced technologies
Slide 49 of 86: Laser
Slide 50 of 86: Marking, engraving and perforation
Slide 51 of 86: What laser can do that chemistry cannot
Slide 52 of 86: Ozone
Slide 53 of 86: Low-liquor and water-saving systems
Slide 54 of 86: What replaces what
Slide 55 of 86: Building and approving a wash
Slide 56 of 86: Reading a wash: seven things, in order
Slide 57 of 86: Combination washes: how a look is layered
Slide 58 of 86: Wash development: standard to bulk
Slide 59 of 86: The approval documents you must have
Slide 60 of 86: Shade bands and shade variation
Slide 61 of 86: Quality and risk
Slide 62 of 86: The risk map
Slide 63 of 86: Shade and appearance defects
Slide 64 of 86: Chemical and strength defects
Slide 65 of 86: Dry process defects
Slide 66 of 86: Measurement and performance after wash
Slide 67 of 86: Bulk versus approved sample
Slide 68 of 86: Buyer checkpoints
Slide 69 of 86: Buyer checkpoints, stage by stage
Slide 70 of 86: Questions to ask a laundry
Slide 71 of 86: Cost, lead time and MOQ
Slide 72 of 86: What drives the cost of a wash
Slide 73 of 86: Lead time, capacity and MOQ
Slide 74 of 86: What each wash family costs you
Slide 75 of 86: Safety, compliance and sustainability
Slide 76 of 86: Worker safety in a denim laundry
Slide 77 of 86: Restricted substances and your chemical policy
Slide 78 of 86: Water, energy and effluent
Slide 79 of 86: Reading a sustainability claim
Slide 80 of 86: Ten things to take away
Slide 81 of 86: Ten things to take away
Slide 82 of 86: One line per stage. If you cannot tick the third column, do not move to the next row.
Slide 83 of 86: Glossary
Slide 84 of 86: Glossary
Slide 85 of 86: Denim washing is not a finishing detail. It sets the price, the delivery date and most of the quality risk on the order.
Slide 86 of 86: About this guide: author, licence and how to cite